Industrial Zro2 Sleeve Ceramic Zirconia Ceramic Ferrule

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Product Description

Basic Specifications

Model NO.
Customized
Temperature Resistance
1000℃
Maximum Voltage
>100kv
Material
Ceramic
Thermal Rating
2200 ℃
Product Name
Flanged Zirconia Ceramic Tube
Surface Treatment
Diamond-Like Polishing
Chemistry
Inorganic Insulation
Certification
ISO9001
Specification
Max. OD to be 800mm
Origin
China
Production Capacity
5000000PCS/Month

Industrial ZrO2 Sleeve & Zirconia Ferrule

Main Characteristics

Excellent wear resistance (276x higher than stainless steel)
High density (> 6 g/cm3)
Exceptional hardness (> 1300 MPa Vicker)
Extreme temperature resistance (up to 2400°C)
Low thermal conductivity (< 3 W/m.k)
Superior fracture toughness (up to 8 Mpa m1/2)
Chemical inertness and rust-proof aging resistance
Resistance to molten metals

Technical Specification

CategoryDetails
Material OptionsZirconia (ZrO2), Alumina(Al2O3), Silicon carbide(SiO2), Silicon nitride(Si3N4)
Forming MethodsDry pressed, Ceramic injection molding, Hot pressed, ISO pressed
Available TypesFlanged tubes, slotted tubes, one-end closed tubes, square tubes
Size RangeOD: 1 to 50mm, Length: 10mm to 500mm
Precision ProcessingCNC machining, Precision grinding, Polishing, Lapping
ToleranceUp to 0.001mm for OD, ID and Length
Surface QualityMirror surface better than Ra0.1, free of cracks

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Technical Datasheet

Property Units 99.5% Alumina ZrO2 (Y-TZP) ZrO2 (TTZ)
Densityg/cm³≥3.85≥5.95≥5.72
HardnessHV17001300900
Flexural strengthMpa≥379≥1200≥1200
Compressive strengthMpa≥2240≥19901750
Fracture toughnessMpa m1/24-56.5-811
Max. service temp.ºC16751000-
Thermal conductivityW/m.k3033
Insulation strengthKV/mm191720

Manufacturing Flow Chart

Comprehensive in-house manufacturing including forming, sintering, CNC machining, precision grinding, and laser cutting for total quality and cost control.

Manufacturing Flow Chart

Frequently Asked Questions

Q1: What are the primary advantages of Zirconia (ZrO2) ceramics? Zirconia offers exceptional wear resistance, high fracture toughness, and a thermal expansion coefficient similar to stainless steel, making it ideal for high-stress industrial applications.
Q2: Can I get customized dimensions for ceramic tubes? Yes, we support custom-made demands including specific materials, dimensions (OD 1-50mm, length 10-500mm), and complex designs like flanged or slotted tubes.
Q3: What level of precision can be achieved? Through precision grinding and CNC machining, we can achieve tolerances for OD, ID, and length as tight as 0.001mm.
Q4: Are samples available for quality testing? Yes, samples can be provided for evaluation. Please contact our team for availability regarding specific materials and sizes.
Q5: What is the lead time for shipping? For products currently in storage, items are typically shipped within 48 hours. Custom orders depend on the manufacturing complexity.
Q6: How does Zirconia handle high temperatures? Pure Zirconia can withstand temperatures up to 2400°C. However, the maximum service temperature for specific stabilized grades like Y-TZP is typically around 1000°C.

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